LIQUID LEVEL STABILIZATION USING FUZZY ALGORITHM WITH PLC S7 1200

By Nguyen Thanh Doan, Pham Hong Thanh
DOI: 10.37550/tdmu.EJS/2025.01.614

This paper presents a method for liquid level stabilization using a fuzzy logic algorithm implemented on the PLC S7-1200. Maintaining liquid levels accurately is a critical requirement in various industrial processes to ensure safety, efficiency, and consistent product quality. The proposed approach employs fuzzy logic to manage the inherent nonlinearities and uncertainties in the system, providing robust control performance under varying operating conditions. The fuzzy controller is designed with rules and membership functions tailored to the dynamic characteristics of the liquid level system. The control logic is programmed and deployed on the Siemens PLC S7-1200, a widely used industrial automation device. Experimental results demonstrate that the fuzzy logic controller effectively stabilizes the liquid level, achieving better performance compared to traditional PID controllers in terms of response time, overshoot, and steady-state error. This study highlights the potential of integrating fuzzy logic with PLCs for advanced industrial automation applications.